Amakhono Wokuklanywa Kwephrofayili ye-Aluminium Isigaba sokuxazulula izinkinga zokukhiqizwa kokukhishwa

Amakhono Wokuklanywa Kwephrofayili ye-Aluminium Isigaba sokuxazulula izinkinga zokukhiqizwa kokukhishwa

Isizathu esenza kusetshenziswe amaphrofayili we-Aluminium Alloy kabanzi ekuPhila nasekukhiqizweni ukuthi wonke umuntu wabona ngokuphelele izinzuzo zawo ezinjengobuningi obuphansi, ukumelana nokuqina kukagesi, indawo engeyona eye-Ferromagnetic, ukwakheka nokubuyisana.

Imboni yephrofayili ye-Aluminium ye-Aluminium ikhule kusuka ekuqaleni, kusukela kwabancane kuya enkulu, kuze kube yilapho iye yakhula ibe yizwe elikhulu lephrofayili yephrofayili ye-aluminium, ngezikhundla zokuphuma kuqala emhlabeni. Kodwa-ke, njengoba izidingo zemakethe zemikhiqizo yephrofayili ye-aluminium ziyaqhubeka zanda, ukukhiqizwa kwamaphrofayili we-aluminium sekuthuthukiswe ekuqondeni okuyinkimbinkimbi, ukunemba okuphezulu, nokukhiqizwa okukhulu, okulethe uchungechunge lwezinkinga zokukhiqiza.

Amaphrofayli we-Aluminium akhiqizwa kakhulu ukukhishwa. Ngesikhathi sokukhiqiza, ngaphezu kokubheka ukusebenza kwe-extruder, ukwakheka kwenduku ye-aluminium, ukwelashwa kokushisa nezinye izinto zenqubo, iphrofaysi yephrofayili kumele nayo ibhekwe. Idizayini engcono kakhulu yephrofayili yesigaba-sesigaba asikwazi ukunciphisa ubunzima benqubo kuphela kusuka kumthombo, kepha futhi bathuthukise ikhwalithi kanye nokusebenzisa umphumela womkhiqizo, banciphise izindleko futhi banciphise isikhathi sokulethwa.

Le ndatshana ifingqa amasu ambalwa asetshenziswa ngokujwayelekile ekwakhiweni kwe-Aluminium Profiler-Section Design ngamacala angempela ekukhiqizeni.

1. I-Aluminium Profine Profice Izigaba Imigomo

Ukukhishwa kwephrofayili ye-Aluminium kuyindlela yokucubungula lapho i-aluminium rod evuthayo ilayishwe emgqonyeni wokukhishwa, futhi ingcindezi isetshenziswa nge-extruder ukuyikhipha emgodini onikezwe wona, idala ukungaguquki kwepulasitiki ukuthola umkhiqizo odingekayo. Njengoba induku ye-aluminium ithintwa yizinto ezahlukahlukene ezifana nokushisa, isivinini sokukhishwa, inani le-defformation, kanye nokubumba ngesikhathi senqubo yezensimbi, ukufana kokugeleza kwensimbi kunzima ukulawula, okuletha ubunzima obuthile ekubumbeni. Ukuze uqinisekise amandla okubumba futhi uvikele imifantu, ukuwa, ukuwohloka, njll. Ubukhulu, njll. Lapho siklama, okokuqala kufanele sanelise ukusebenza kwalo ngokuya ngokusetshenziswa, umhlobiso, njll. Isigaba esidingekayo siyasebenziseka, kepha hhayi ikhambi elihle kakhulu. Ngoba lapho abaklami bengenalo ulwazi lwenqubo yokukhishwa futhi bangaqondi imishini yenqubo efanele, futhi izidingo zenqubo zokukhiqiza ziphezulu kakhulu futhi ziqine, izindleko zizokwehliswa, futhi izindleko zizokwanda, futhi iphrofayili efanelekile ngeke ikhiqizwe. Ngakho-ke, umgomo we-Aluminium Profile State Design ukusebenzisa inqubo elula ngangokunokwenzeka ngenkathi wenelisa ukwakheka kwawo okusebenzayo.

2. Amanye amathiphu ku-Aluminium Profile interface design

2.1 Isinxephezelo Sephutha

Ukuvala kungenye yezinkinga ezijwayelekile ekukhiqizeni iphrofayli. Izizathu eziphambili zimi ngokulandelayo:

(1) Amaphrofayili anokuvuleka kwesigaba esijulile ajwayele ukuvala lapho kukhishwe.

(2) Ukwelula nokuqondisa kwamaphrofayili kuzoqinisa ukuvalwa.

.

Uma ukuvalwa okushiwo ngenhla akukubi, kungagwenywa ngokulawula izinga lokugeleza ngokusebenzisa umklamo wokubumba; Kepha uma kunezici eziningana ezinhle futhi ukwakheka kwezikhunta nezinqubo ezihlobene azikwazi ukuxazulula ukuvalwa, ukunxephezelwa kwangaphambilini kunganikezwa ekwakhiweni kwesigaba, okungukuthi, kuvulekwa kwangaphambili.

Inani lesinxephezelo esingaphambi kokuvula kufanele likhethwe ngokuya ngesakhiwo salo esithile kanye nesipiliyoni sangaphambilini sokuvala. Ngalesi sikhathi, ukwakheka komdwebo wokuvulwa kokubumba (ukuvula kwangaphambili) kanye nomdwebo oqediwe uhlukile (Umdwebo 1).

1709445010681

2.2 Hlukanisa izingxenye ezinkulu ezingaba yizigaba ezincane eziningi

Ngokuthuthukiswa kwamaphrofayili amakhulu we-aluminium, imiklamo yesigaba samaphrofayli amaningi iyakhula futhi inkulu, okusho ukuthi uchungechunge lwemishini enjengezinto ezinkulu, isikhunta esikhulu, njll. Ziyadingeka ukuze zibasekele , nezindleko zokukhiqiza zivuka kakhulu. Kwezinye izingxenye ezinkulu ezingcebe ezingatholakala ngokuhlukanisa, kufanele zihlukaniswe izigaba eziningana ezincane ngesikhathi sokuqamba. Lokhu akukwazi ukunciphisa izindleko kuphela, kepha futhi kwenza kube lula ukuqinisekisa ukuthopha, curvature, kanye nokunemba (Umdwebo 2).

1709445031894

2.3 Setha izimbambo eziqinisa ukuthuthukisa ukuthobeka kwalo

Izidingo zeflatness zivame ukuhlangana lapho ziklama izigaba zephrofayili. Amaphrofayili ama-Span-Span kulula ukuqinisekisa ukuthopha ngenxa yamandla abo aphezulu aphezulu. Amaphrofayili we-Long-Span azothuthumela ngenxa yamandla awo adonsela phansi ngemuva nje kokukhishwa, kanye nengxenye nengcindezi enkulu kunazo zonke ebhulayo phakathi kuzoba concave kakhulu. Futhi, ngoba iphaneli yodonga yilona isikhathi eside, kulula ukukhiqiza amagagasi, azobe ekhulisa ukuhlangana kwendiza. Ngakho-ke, izinhlaka zepuleti ezincane ezincane kufanele zigwenywe ekwakhiweni kwesigaba sesigaba. Uma kunesidingo, ukuqinisa izimbambo kungafakwa maphakathi ukuthuthukisa ukukhuluphala kwayo. (Umdwebo 3)

1709445059555

2.4 Ukucutshungulwa kwesibili

Enqubweni yokukhiqiza iphrofayli, ezinye izigaba zinzima ukuqeda ukucubungula kwe-ExtRonsion. Noma kungenziwa, izindleko zokucubungula kanye nokukhiqiza zizoba ziphezulu kakhulu. Ngalesi sikhathi, ezinye izindlela zokucubungula zingabhekwa.

Icala 1: Izimbobo ezinobubanzi obungaphansi kwe-4mm esigabeni sephrofayili kuzokwenza isikhunta singenele amandla, silimele kalula, futhi kunzima ukucubungula. Kunconywa ukususa izimbobo ezincane futhi usebenzise ukumba esikhundleni salokho.

I-Case 2: Ukukhiqizwa kwama-grooves ajwayelekile abunjwe ngawo akunzima, kepha uma ububanzi be-groove kanye nobubanzi be-groove budlula i-100mm, noma isilinganiso sokugxekwa okubonakalayo okungenangqondo, izinkinga ezinjengezindlebe ezinganele Kuzofezeka nasekukhiqizweni. Lapho uklama isigaba sephrofayili, ukuvulwa kungabhekwa njengokuvalwa, ukuze isikhunta esiqinile sangempela esinamandla anganele singaphendulwa isikhusele isikhunta esizinzile, futhi ngeke kube nenkinga yokuvulwa kwezenkolo ngesikhathi sokungenisa, Gcina. Ngaphezu kwalokho, eminye imininingwane ingenziwa ekuxhumekeni phakathi kwalezi ziphetho ezimbili zokuvula ngesikhathi sokuqamba. Isibonelo: Setha amamaki abunjiwe e-V, ama-grooves amancane, njll, ukuze asuswe kalula ngesikhathi semishini yokugcina (Umdwebo 4).

 1709445078824

I-2.5 iyinkimbinkimbi ngaphandle kepha elula ngaphakathi

Ukukhishwa kwe-Aluminium Profiveler Dilds kungahlukaniswa izikhunta eziqinile kanye nokubumba okuqinile ngokuya ngokuthi isigaba sesiphambano sine-cavity. Ukucutshungulwa kwezikhunta eziqinile kulula kakhulu, ngenkathi ukucubungulwa kokubumba kwe-shunt kufaka phakathi izinqubo eziyinkimbinkimbi ezinjengemithambo kanye namakhanda asemqoka. Ngakho-ke, ukucatshangelwa okugcwele kufanele kunikezwe ukwakhiwa kwesigaba sephrofayili, okungukuthi, i-contour yangaphandle yesigaba senzelwe ukuba yinkimbinkimbi kakhulu, futhi i-grooves, izimbobo zesikulufa, njll. Kufanele ibekwe ku-perifery ngangokunokwenzeka ngangokunokwenzeka , kuyilapho ingaphakathi kufanele libe lula ngangokunokwenzeka, futhi izidingo zokunemba azikwazi ukuba phezulu kakhulu. Ngale ndlela, ukucubungula kokubumba nokulondolozwa kuzoba lula kakhulu, futhi izinga lesivuno lizothuthukiswa.

2.6 imajini egciniwe

Ngemuva kokukhishwa, amaphrofayli we-aluminium anezindlela ezahlukahlukene zokwelashwa ezisezingeni elihlukile ngokwezidingo zamakhasimende. Phakathi kwazo, izindlela ze-anoding kanye ne-electrophoresis zinomthelela omncane ngosayizi ngenxa yesendlalelo sefilimu esincanyana. Uma indlela yokwelashwa engaphezulu ye-powder coating isetshenziswa, i-powder izoqongelela kalula emakhoneni nasemigomeni, kanye nobukhulu besendlalelo esisodwa kungafinyelela ku-100 μm. Uma lesi yisikhundla somhlangano, njengesilayidi, kuzosho ukuthi kunezendlalelo ezi-4 zokufafaza isifutho. Ubukhulu obufinyelela ku-400 μm buzokwenza umhlangano ube nzima futhi uthinte ukusetshenziswa.

Ngaphezu kwalokho, njengoba inani lama-extrusions liyakhuphuka futhi ukuganwa kokubumba, ubukhulu be-slots yephrofayili buzoba buncanyana futhi buncanyana, kanti ubukhulu besilayida buzoba nzima. Ngokusekelwe ngenxa yezizathu ezingenhla, ama-margins afanele kumele agcinwe ngokuya ngemibandela ethile ngesikhathi sokuqamba ukuze aqinisekise uMhlangano.

2.7 Ukubekezelela ukumaka

Ngokwezigaba zesigaba sokunqamula, umdwebo wenhlangano ukhiqizwa kuqala bese kukhiqizwa umdwebo womkhiqizo wephrofayili. Umdwebo ofanele womhlangano awusho ukuthi umdwebo womkhiqizo wephrofayili uphelele. Abanye abaqambi abangakunaki ukubaluleka kobukhulu nokubekezelela ukumaka. Izikhundla ezimakiwe ngokuvamile ziyizilinganiso ezidinga ukuqinisekiswa, ezinjengokuthi: isikhundla soMhlangano, ukuvula, ukujula kwe-groove, ububanzi be-groove, njll., Futhi kulula ukukala futhi kuhlole. Ngokubekezelelwa kobukhulu obujwayelekile, izinga elihambisanayo lokunemba lingakhethwa ngokuya ngeZinga Likazwelonke. Eminye imihlangano ebalulekile yomhlangano idinga ukumakwa ngamanani athile wokubekezelela umdwebo. Uma ukubekezelelana kukhulu kakhulu, kuzoba nzima kakhulu umhlangano, futhi uma ukubekezelelana kuncane kakhulu, izindleko zokukhiqiza zizokwanda. Uhla lokubekezelela olunengqondo ludinga ukunqwabelana kwansuku zonke komklami.

2.8 Ukulungiswa okuningiliziwe

Imininingwane inqumela impumelelo noma ukwehluleka, futhi okufanayo kuyiqiniso ekwakhiweni kwesigaba sephrofayili. Izinguquko ezincane azikwazi ukuvikela isikhunta kuphela futhi zilawule izinga lokugeleza, kepha futhi zithuthukisa ikhwalithi ephezulu bese zikhulisa izinga lesivuno. Enye yamasu asetshenziswa kakhulu ayindilinga amakhona ayizungezile. Amaphrofayili angezelwe awakwazi ukuba namakhona abukhali ngokuphelele ngoba izintambo zethusi ezimbalwa ezisetshenziswa ekunciphiseni ngocingo nazo zinama-diameter. Kodwa-ke, ijubane lokugeleza emakhoneni lihamba kancane, ukungqubuzana kukhulu, futhi ukucindezelwa kugxiliwe, kuvame ukuba nezimo lapho kubonakala khona izimo lapho kunzima khona amamaki okukhishwa, futhi kunzima ukukulawula. Ngakho-ke, irediyo ejikelezayo kufanele inyuke ngangokunokwenzeka ngaphandle kokuthinta ukusetshenziswa kwayo.

Noma ngabe kukhiqizwa ngumshini omncane wokukhishwa, ubukhulu bephrofayili yephrofayili akufanele bube ngaphansi kuka-0.8mm, futhi ubukhulu bengxenye yodonga lwengxenye akufanele lube ngamahlandla amade angaphezu kwezine. Ngesikhathi sokuklama, imigqa ye-diagonal noma izinguquko ze-arc zingasetshenziswa ngoshintsho olungazelelwe kubukhulu bedonga ukuze kuqinisekiswe ukwakheka okujwayelekile kokukhipha kanye nokulungiswa okubuyiselwe kalula. Ngaphezu kwalokho, amaphrofayli anciphiswe odongeni anokuqina okungcono, kanye nobukhulu bodonga lwama-pussets athile, ama-battens, njll. Kungenzeka kube yi-1mm. Kunezicelo eziningi zokuvumelanisa imininingwane ekwakhiweni, njengokuguqula ama-engeli, ukuguqula izinkomba, ukunciphisa ama-cantilevers, ukuthuthukisa ukuvumelanisa, ukuguqula ukuvumelanisa, ukucubungula okufushane, ukuklama okuqhubekayo, kubhekisisa ngokuphelele Ubudlelwano Nobudlelwano Bombuso, Ukukhiqiza, kanye nezinqubo zokukhiqiza.

3. Isiphetho

Njengomklami, ukuze athole izinzuzo ezinhle kakhulu zezomnotho ezivela ekukhiqizeni iphrofayli, zonke izinto zomjikelezo wokuphila womkhiqizo kufanele zibhekwe ngesikhathi soklamo, kufaka phakathi izidingo zomsebenzisi, idizayini, ukukhiqiza, zilwele ukufeza Impumelelo yentuthuko yomkhiqizo okokuqala. Lokhu kudinga ukulandelela nsuku zonke ukukhiqizwa komkhiqizo kanye nokuqoqwa kanye nokuqongelelwa kwemininingwane yokuqala yesandla ukuze ubikezele imiphumela yokuqamba bese uyilungisa kusengaphambili.


Isikhathi sePosi: Sep-10-2024